The landscape of large-format additive manufacturing is shifting toward greater autonomy and efficiency. With the introduction of the BigRep ONE.5X, the focus moves beyond simple scale to address the practical challenges of industrial production environments. This latest iteration of the ONE platform introduces a suite of smart automation features designed to streamline workflows and reduce the need for constant manual oversight.
Smart automation for consistent results
A primary challenge in large-format printing is ensuring precision across a substantial build area. The ONE.5X addresses this through auto-calibration and adaptive bed mesh leveling. By utilising a new bed probe sensor, the system automatically calibrates the X, Y, and Z axes while mapping the print surface. This allows the printer to compensate for minor surface deviations, ensuring that the first layer is consistent every time, which is critical for the structural integrity of large-scale parts.
For organisations managing multiple print jobs, the new auto-sequential printing function serves as an intelligent print queue. The system evaluates the remaining space on the build plate after a part is finished; if sufficient space exists and the material requirements match, it initiates the next job automatically. This capability allows for continuous production during off-hours, effectively increasing the machine’s utility without requiring additional staff time.
Reliable production and improved motion control
To mitigate the risk of failed prints due to material depletion, the ONE.5X features a relay mode. If the filament runs out or the system detects a flow rate error, the printer automatically switches to its backup extruder. This redundancy ensures that long-running print jobs continue to progress without intervention, protecting the investment in time and material.
The machine also benefits from a new motion control system. By incorporating pressure advance and vibration compensation algorithms, the ONE.5X can achieve print speeds of up to 300 mm/s. This allows users to complete projects faster while maintaining the high surface quality required for functional prototypes or end-use parts.
A user-centric approach to connectivity
The user experience has been refined with a redesigned interface that simplifies navigation and provides quicker access to essential functions. Furthermore, the system is BigRep CONNECT ready, enabling over-the-air software updates and remote monitoring via integrated camera support. This connectivity ensures that teams can track progress and manage their systems from any location.
For existing users of the ONE.4 or ONE.5 models, the transition to these new capabilities is supported through field upgrade kits. The ONE.5X also maintains compatibility with existing PEX2 extruders and switchplates, ensuring that current hardware investments remain relevant. By focusing on these practical, automated enhancements, the BigRep ONE.5X allows businesses to focus more on design and application and less on the mechanics of the printing process.
Want to find out more about how this can help your business, reach out to our team on dpd@jackys.com.
