BigRep VIIO 250
BigRep VIIO 250 Home / BigRep VIIO 250 BigRep VIIO 250 The large-scale BigRep VIIO 250 is a fully automated 3D printer for reliable continuous industrial manufacturing. To achieve this, the machine is built with breakthrough automation features: auto-calibration, auto-sequential printing, and automated filament handling to deliver maximized machine efficiency. Featuring dual Smart Manufacturing Extruders and an intuitive user machine interface with animated guides, using an industrial 3D printer has never been this easy. With the VIIO 250, spend less time printing and more time doing. Features 250 LITERS BUILD CHAMBER HEATED UP TO 50°C DUAL SMX EXTRUDERS FOR PRECISION AND SPEED PRINT ENGINEERING MATERIALS UP TO 350°C QUALITY IN LARGE-FORMAT: With a robust frame and components, plus an actively heated build chamber, VIIO 250 delivers industrial quality in large scale. LARGE & COMPLEX PRINTS: Dual SMX extruders tackle complex geometries, while continuous printing features can process up to 32 kg with hands-off production. ENGINEERING MATERIALS: Thanks to precisely controlled SMX extruders, VIIO 250 reaches up to 350°C for complex prints with engineering-grade materials. Industrial Automation Made Easy 01. Non-Stop High-Resolution Prints Discover the BigRep VIIO 250: A cutting-edge, fully automated 3D printer designed for continuous industrial manufacturing. Featuring breakthrough automation including Relay Mode for backup extrusion, auto print bed calibration, auto-sequential printing, and the Infinity Box for filament handling. Enhance efficiency and reduce production costs with dual Smart Manufacturing Extruders and an intuitive user interface. Revolutionize your production process with high-quality, energy-efficient prints in less time. Fully Automated Production For Every Industry 01. AUTOMOTIVE-GRADE PARTS Make robust components for a variety of automotive applications. Using materials of the highest caliber for engineering, the VIIO 250 prints robust, lightweight components. The exceptional precision, consistency, and sharpness facilitate advancements across the whole design process. 02. Functional Prototypes Validate parts and test designs prior to final manufacturing. With the open-material approach, you may recreate the final part precisely and select from a large selection of filaments. Reduce production expenses, iterate more quickly, and launch your goods more quickly. 03. Durable Tooling Make quick, inexpensive tooling for your manufacturing floor, such fixtures and jigs. The automation capabilities enable you to build geometrically difficult tools in-house with reliability. Overcome antiquated methods and produce tools as needed. Technical Specifications Technical Specifications Version BigRep VIIO 250 Build volume 1000 mm x 500 mm x 500 mm (x,y,z) Compatible materials BigRep ASA, BVOH, HI-TEMP, HI-TEMP CF, PA12 CF, PA6/66, PETG, PLA, PLX, PRO HT, TPU 98A (Open for 3rd party materials) Support materials BigRep BVOH (Open for 3rd party materials) Filament diameter 2.85 mm Extruders Dual Smart Manufacturing Extruders (SMX) Nozzles Tungsten carbide (0.4 mm, 0.6 mm) or polycrystalline diamond (1.0 mm) Nozzle diameters 0.4 mm, 0.6 mm, 1.0 mm Layer thickness 0.2 mm, 0.3 mm, 0.5 mm (Other layer heights supported through slicer software) Extruder temp Up to 350°C Build chamber temp 30-50°C Print bed temp Up to 120°C Removable print surface SWITCHPLATE prime, SWITCHPLATE select Max print speed Up to 500 mm/s Max throughput Up to 166 cm³/h Position accuracy ±0.004 mm in XY, ±0.003 mm in Z Drive technology Stepper motors with steel reinforced belt drive in XY, Spindle with self-lubricating nut in Z Connectivity 10/100/1000 Base T Connection Ethernet Protocol, USB Port, BigRep Connect Ready with remote monitoring/control features Slicing software BigRep BLADE Machine control BigRep Kreuzboard HMI 12.1” touchscreen Camera Built-in chamber camera for real time remote monitoring Power supply 208-240 V, 50/60Hz, 16 A Power consumption Average (while printing): 660W, Peak: 3200W External dimensions 1634 mm x 1069 mm x 1829 mm (x,y,z) Weight 560 kg printer in base configuration, 62 kg Infinity Box Related Products BigRep ALTRA280 View BigRep IPSO 105 View BigRep One View BigRep Studio G2 View BigRep Pro View
Bigrep
BigRep is the world’s largest 3D printer with 1m3 built volume. It works on FDM technology that can use open-source PLA biodegradable plastics. PLA comes in a variety of colors and types. PLA is also the cheapest and most used 3D printing filament.
BigRep Expands Into High-Temperature Large-Format By Acquiring HAGE3D
Jacky’s Business Solutions’ vendor, BigRep, is strengthening its leadership position in the industrial open AM sector by acquiring HAGE3D GmbH, the AM subsidy of HAGE, an advanced engineering company with 40 years of experience in reliable, large-format specialty machine building. With this merger, two high-quality, open AM platform providers from Germany and Austria are joining forces under one roof, combining their strengths for their clients and partners by offering a full solution range comprising reliable hardware, intelligent software, virtually limitless materials, and peace of mind service offerings. BigRep and HAGE3D together offer a superior portfolio of industrial 3D printers with up to one cubic meter build volume handling the full range of standard, technical, and high-performance thermoplastic materials in low-, mid- and high-temperature build chambers. Customers of both BigRep and HAGE3D can now benefit from an even broader range of printable materials enabling industrial AM applications in multiple industries where complex, strong, large-format parts are needed, such as Automotive and Aerospace. In short, the acquisition combines HAGE3D’s high-quality, high-temperature hardware with BigRep’s holistic approach to AM, integrating intelligent software and industrial services. Together, BigRep and HAGE3D are taking open, large-scale industrial FFF additive manufacturing to the next level, forming a new global powerhouse. To find out what this means for your additive manufacturing, please reach out to Bridget Dsouza on bridget.dsouza@www.jackys.com.
How to choose which features you need on a modular BigRep One
The BigRep ONE is a modular large-format FFF 3D printer designed to produce high-quality, long-lasting parts while saving you time and money. With a massive build volume of one cubic meter and versatile modular feature configurations, it’s perfect for a wide range of applications, including prototypes, furniture design, creative exhibitions, automotive components, tooling, and more. The latest version, the BigRep ONE.4 can be configured with various modes and add-ons. Customize the specific large-format 3D printer for your current needs, while you also have the possibility to upgrade as those needs change in the future. It’s important to understand the BigRep ONE’s standard features and capabilities as a modular 3D printer, so you can adjust the ONE to meet your specific Additive Manufacturing needs. Single Mode is the most affordable option, a basic configuration with a single Power Extruder and a 1mm nozzle. This option is great for prototyping and testing large-scale prints on a lower budget, however, water-soluble support isn't possible in Single Mode. If you already have Single Mode, you can upgrade to as your needs change to print with two extruders instead of one. This is also necessary to install first if you want to print in twin mode. Dual Mode allows for dual extrusion. This is perfect for producing complex geometries when you need water-soluble support for easy removal after printing. Some customers prefer to keep different nozzle sizes on either PEX to avoid swapping out nozzles for different prints. Another advantage of dual extruders is having two different primary materials readily loaded for fast switching between filaments. Twin mode is perfect when you want multiple prints of the same geometry, speeding up your output by 100% and doubling your production. As both extruders work simultaneously, you can print two versions at once, cutting costs and reducing time-to-part by 50%. With Twin Mode, each extruder can print within one-half of the build volume, so Dual or Single Mode is required for larger prints needing build volumes over 0.5m2. If you want to find out which configuration is right for your business and which add-ons to go for, reach out to Bridget Dsouza on bridget.dsouza@www.jackys.com for more details.
6 considerations for purchasing a Large-Format 3D Printer
Our vendor, BigRep, has put together a very useful checklist of 6 things you need to consider before purchasing a large format 3D printer. There are several factors to consider before purchasing a large format 3D printer. Since there isn't a 3D printer that will fit every single application that you may have, it is important to understand what these application(s) are before considering your purchase. When purchasing a large printer, you also need to understand that the printer will take up quite a bit of space and will have electrical requirements. But it is just as important to think about your usage, the material requirements, software required, how the print will be supported and, obviously, the budget. So here are the top 6 considerations before purchasing a large-format 3D printer like BigRep. Application: The first and most basic question to ask yourself is “what do I want to 3D print and why?” Understanding this basic question first will help you identify opportunities and where you can benefit most from a large-format 3D printer. Materials: When you compare materials that you will print with, you should consider if you want your system to be a closed or open-source 3D printer. Closed systems require you to only use that printer’s material and locks you out of using 3rd party material. An open-source system allows you to use any material within the specs of the printer. Space and Environment: Large-format 3D printing means big 3D printers. The obvious question is, “do you have the space for it?” BigRep 3D printers work great on the shop floor, in labs and offices, and more. Depending on the environment where the printer will sit, you might want to consider whether you will require a climate-controlled room. Will humidity be a factor in the space? Are there particles floating around from other equipment? What material will I mainly be printing with? These factors can influence the outcome of the print. If the 3D printer is in a lab that is enclosed, then you can probably get away with an open frame system. Software: Almost every equipment manufacture has its own software that will set up the part to be built and sliced but some 3D printing companies are also open source and allow you to choose any slicing software. This comes with both advantages and disadvantages. Maybe you already have a software you are familiar with and want to continue using it. The software that comes with the printer, like a BigRep 3D printer is pre-loaded with profiles for materials and settings for the printer, making it very user friendly to start prints quickly. Local Support: Having local support is often an invaluable asset to any 3D printing company. Ask for references, talk to customers who are using the printers and understand their experience working with the company and if the level of service makes or exceeds your expectations. When you invest in an industrial large-format 3D printer, you expect the level of support to match the price tag of the printer. For BigRep and a few other 3D printers we represent, you can count on our support. Budget: Investing into a large-format 3D printer requires more than just what is mentioned above, but one of the most important questions to ask is, “what is my budget?” Try to be open when it comes to purchasing, because if you only have a certain dollar amount to spend but then that purchase a lower cost option that becomes more of a headache than an investment, was it worth it? You can read the full details on each consideration on their blog. Our teams can be very helpful to help you evaluate what your needs are and whether you need a large format 3D printer or if you do, you have the space for it. Please send an email to support@cuttingedge.solutions to set up a consultation. 6 considerations for purchasing a Large-Format 3D Printer
BigRep introduces a new generation of large-format 3D printers
BigRep, a leader in large-format 3D printing, unveiled its new generation of 3D printers at the Formnext 2021 event in Frankfurt. The new and improved BigRep PRO, a meter cubed powerhouse 3D printer, is designed with the industrial user’s needs in mind. Its versatility allows for full-scale, large parts including functional prototypes, factory tooling, patterns, moulds, and end-use parts. Built for productivity throughout all stages of manufacturing, the PRO provides designers, engineers, and manufacturers with an easy-to-use, flexible solution to innovate and produce faster and cheaper. Fully fibre-ready, the new BigRep PRO is now compatible with many fibre-filled filaments including PA12-CF. Using the BigRep PRO is easier with a new hybrid software-hardware solution, BigRep JUMPSTART, that starts printing within minutes and skips the hassle of manual print preparation. The new and upgraded BigRep ONE is fully tailored to support designers, pattern makers, and researchers by bringing their designs and innovative ideas to life in full scale. It comes with a new, lighter, and more precise portal and can now be configured easily to the needs of the user. Customers are able to choose from single, dual, or twin extruder modes plus add-ons like an enclosed housing and even the printer's colour to create the perfect machine just for them. Then as their 3D printing needs evolve, they can simply upgrade their ONE with additional features. If you want to find out more, please reach out to support@cuttingedge.solutions for more information or a consultation. BigRep introduces a new generation of large-format 3D printers
What is thermoforming & vacuum forming? How to 3D print moulds easily on BigRep
Vacuum forming has been used for nearly a century to make many of the products we see and use daily. From grocery store items to car parts, vacuum formed components are all around us. But how are they made – and how is 3D printing making them better? Vacuum forming is a type of thermoforming: heat used to form a design. Thermoforming processes include vacuum forming, pressure forming, and twin sheet forming. Each of these processes uses a mould or moulds to shape heated sheets of plastic into the desired form. Pressure forming methods require that the plastic sheet be pressed between two moulds and then heated to assume the shape. In twin sheet forming, two plastic sheets are heated and fused together to form double-walled or hollow parts. Vacuum forming is the simplest of the thermoforming methods, using only one mould at a time. As the name might indicate, vacuum forming relies on a vacuum, as suction applied to the heated plastic sheet will draw it around the mould to create the appropriate contouring. You can read the details of the full process on the BigRep blog post including videos, tips and some of the key sectors using vacuum forming. When it comes to vacuum forming, the sky is the limit. Heated plastic can be shaped to match a custom mould exactly. When the moulds are 3D printed, they can be made with more complexity, more detail, more options – and less cost. If you want more information and resources around BigRep, get in touch with our team on Prajakta.patil@www.jackys.com to set up a consultation.
3D Printer Cost of Ownership: What you need to consider
The Additive Manufacturing market continues to grow at an exponential rate. This includes a significant increase in adoption from industrial manufacturers while the 3D printing industry itself welcomes new hardware, software and material companies everyday. There are many factors to consider when purchasing a 3D printer, such as material capabilities, build size, purpose and future intention. However, one conversation that OEMs are afraid to have with prospects and clients is the true cost of ownership. What are the upfront costs associated with my machinery? Where can I purchase consumables, resin or filament? When will my equipment become obsolete? This article will address all these questions and more. Our friends at BigRep have put together a great list and article that outlines how you need to select a 3D printer and the cost of ownership you need to consider before making the purchase. The 3D printing market is vast. There are hobbyist-level 3D printers available for amateur enthusiasts, and then there is industrial additive manufacturing equipment used by engineers and professionals. Hobbyist-level 3D printer prices range between $200 – $7,500 with basic printing capabilities and materials. The industrial-grade printing equipment has a much broader price range, $25,000 – $500,000, that is much more technologically advanced. The goal is to provide you, as the end user, with enough information so that you can be prepared to present solutions to your management. Unexpected costs or limited financial transparency will become quite problematic, especially if your organization is budget sensitive. Read the full article here or reach out to one of our team on support@cuttingedge.solutions to set up a consultation 3D Printer Cost Of Ownership: What You Need To Consider
BigRep machines deliver cost-saving solutions to produce large-scale carbon fibre moulds
Large-scale patterns and moulds are expensive, slow to produce, and complex shapes may not be feasible. Typical CNC milling of patterns wastes material and design iterations are expensive and time-consuming. Therefore, Additive Manufacturing can play a huge role in producing high-quality carbon fibre parts while reducing costs and lead times. BigRep machines deliver cost-saving solutions to produce large-scale carbon fibre moulds. There are two methods of creating these moulds. First you could 3D print the mould. If the part design still needs iterations, or the part is intended for small batch production, or the carbon fibre prepreg requires lower temperature / pressure resistance, then 3D printing the mold is recommended. The mould is 3D-printed and post-processed to required surface quality. If needed, it can be designed with inlets to pour in reinforcement filler so the mould can withstand pressure in the autoclave. Carbon fibre prepreg is laid into the mould, placed in a vacuum bag, and cured in an autoclave at the required temperature and pressure settings. The second option or method is to 3D print the pattern. This is recommended if the part design is finalized, and is intended for series production, or the carbon fibre prepreg requires higher temperature / pressure resistance. The pattern is 3D-printed and post-processed to required surface quality. Then a mould is produced from the pattern, typically using glass fibre or high temperature epoxy moulding paste. Carbon fibre prepreg is laid into the mould, placed in a vacuum bag, and cured in an autoclave at the required temperature and pressure settings. If you want to talk to the team about BigRep, drop us an email on Prajakta.patil@www.jackys.com for more personalised discussions. BigRep Machines Deliver Cost-Saving Solutions To Produce Large-Scale Carbon Fibre Moulds
Khalifa University’s architecture department uses BigRepOne
A group of students of Architecture Dept in the College of Engineering at Khalifa University designed and executed functional prototypes of custom bicycle frames, metal molds using carbon fibre, produced using full scale prints and also creating custom projects for aerospace design engineering using the BigRep One. They had a variety of entry level desktop 3D printer, which paved the way for them to invest in a large-scale 3D printer. The team selected BigRep One as their first big volume printer. For the past year, the students have been using the machine for carbon fibre moulding, injection moulding of metal parts, heavy duty CNC machines to manufacture parts used for aerospace design, aerofoil testing, aerodynamics design etc, producing approximately 75 medium to big sized parts, printing 2-10 products for each project depending on the scope. While the team are using PLA (Poly-Lactic Acid) plastic filament most commonly used in 3D printing, abrasion resistant TPU (Thermoplastic Polyurethane) for most of the printing, they would like the option to use PETG thermoplastic polyester that is chemical resistant & durable and ABS (Acrylonitrile Butadiene Styrene) for the more rigid parts. ABS is well known for its clean surface finish, durability and heat resistant. Pradeep George from Khalifa University, commented, “We have been using BigRep One for the last one year and it turns out to be so useful in printing bigger moulds for carbon fibre part manufacture before making the moulds in metal. The printer is easy to handle and loads different filament types, but we use PLA more often and are satisfied with the print quality”. If you want to talk to anyone on our team for BigRep, send an email to Prajakta.patil@www.jackys.com to see how it could work for you. Khalifa University’s Architecture Department Uses BigRepOne
