Zund Q-Line with BHS180
Zund Q-Line with BHS180
The Q-Line with BHS180 is a comprehensive, advanced system solution you can rely on to take your production to the next level.
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Q-Line with Board Handling System - BHS180
The new Q-Line with board handling system – BHS180 and UNDERCAM is a comprehensive system solution. It is specifically tailored to the requirements of highly automated, industrial finishing in the digital production of displays and printed packaging. This new system makes it easier than ever for display and packaging manufacturers to optimize their production processes and increase their efficiency.
The individual components of this digital production solution, i.e., the board feeder with UNDERCAM, Q-Line cutter, and off-load unit, are perfectly coordinated to enable next-level productivity. Together, they offer the user highly stable and reliable cutting and thus efficient, economical processing of printed board material.
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Exceptionally well-coordinated
Every packaging and display producer will benefit from the Q-Line with BHS180. Each component of this digital cutting system, whether the BHS180, UNDERCAM, or Q-Line, is filled with intriguing new capabilities. They ensure ongoing, unattended manufacturing, giving users with huge savings potential regardless of company size. Bottom line: a very high value retention investment.
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| Speed | Acceleration | Force |
| The entirely new machine concept behind the Q-Line with BHS180 is redefining performance. New machine components, such as the solid, mineral-cast substructure, the new linear drive, and beams made of carbon fiber-reinforced plastics work together to provide impressive machine speeds of up to 2.8 m/s. | Unprecedented performance also manifests itself, among other things, in an impressive acceleration of up to 2.1g, which enables extremely high processing speeds and significantly shorter cycle times per job. | Q-Line cutters are a force to be reckoned with. Based on the latest technology, the new tool modules are capable of exerting a creasing pressure of up to 500 N. |
Cutter sizes
The new Q-Line with BHS180 is available in three sizes. Choose the machine size best suited for your specific requirements—it makes no difference whether you are producing one-offs, short or long runs.
| Q 18-32 D | Q 22-32D | Q 32-32 D |
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Working area width (in mm) 1800 Length (in mm) 3200
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Working area width (in mm) 2270 Length (in mm) 3200
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Working area width (in mm) 3210 Length (in mm) 3200
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Material Handling
Increase your productivity and eliminate downtime with fully automated material transport from pallet to pallet. Operator intervention is reduced to a minimum. The Q-Line with BHS180 removes bottlenecks associated with manual material handling in your production workflow.
| UNDERCAM – the ultimate in efficiency | ||
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The UNDERCAM integrated in the board feeder captures the precise location of the graphics printed on the board. It reliably detects any distortions in the print and perfectly matches the cut to the print every time. With every scan, the software adjusts the cut paths to the printed image, on the fly and in real time, significantly reducing the cycle time for each job. |
| Identifying the board position | ||
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Sensors on the board feeder identify the material edges for proper alignment. If the board is not within tolerance, the board feeder grabs it once more and realigns it so that it can be fed onto the cutter without interruption. This allows even imperfectly stacked materials to be processed, which further streamlines the production workflow. To ensure reliable board and sheet separation during the loading process, redeveloped suction cups can be individually adjusted for different materials via Zünd Cut Center – ZCC. |
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| Perfecr unloading and Stacking | ||
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The innovative design of the off-load system allows bridge-free cut boards to be stacked easily and reliably, making it easier to handle completed jobs in the stack. Different jobs are stacked slightly offset, which speeds up the subsequent job separation by the operator. Any faulty boards are also set aside with an offset and are therefore easy to spot as the pallet is removed |
Digital tool management
The revolutionary Q-Line with BHS180 tool control increases the efficiency of digital finishing like never before. The Tomac Tool Management Client handles tool management to ensure simple and, most importantly, automated procedures. Tool management digitally connects the tool to presets, saving time in setup and tool changes.
The Q-Line with BHS180 includes three tool modules as standard. The two AUTOMO E modules are all about speed, whilst the AUTOMO L is all about force, delivering pressures of up to 50 kg. As a result, it is the natural choice for creasing with large crease wheels like the CRETO 150. INCAM, the third module, is the sensor module. It recognizes registration marks, QR codes, and material edges.
| AUTOMO | UNITO | DRAWTO | ELOSTO | CRETO | PERTO |
| AUTOMO is compatible with a wide range of tools. | UNITO allows you to process many different materials precisely and efficiently. | DRAWTO is a cost-effective tool for precise marking and drawing. | The ELOSTO 5 | 25 is a universal cutting tool for processing many different materials | Different material properties require different creasing tools. | PERTO is designed to hold perforating knives. |
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Zund Cutting Systems are industrial digital cutting system from Zund Systemstechnik AG, Switzerland and distributed in the Middle East by Jackys Business Solutions LLC, a Dubai based premier capital equipment and workflow solution supplier. Cutting Edge has installed 120+ Zund Systems in the Middle East and North Africa region and is constantly supporting our customers looking to automate their production workflow with intelligent cutting and software solutions.
Since 2021, Jackys Business Solutions LLC has been able to install two Zund BHS 150 in-line production systems for two giants in the Middle East packaging industry. These two systems are in 24/7 production with very minimal labour. Zünd is further expanding its portfolio of powerful digital cutting solutions. The new Q-Line with BHS180 complements the current offering and raises the bar for industrial, pallet-to-pallet production. With the Zund Q-Line, we can now address the growth targets of leaders in market segments such as packaging, graphics, leather and composites.
Jackys Business Solutions, in addition to intelligent hardware and software solutions, also provides strong support to all our customers helping them always maintain world class production levels. With affordable AMC’s and support rates, customers are in safe hands all the time. Our service department with 3 factory trained engineers based in Dubai is equipped with the latest web conferencing and remote-control software to connect to the machines for diagnosing issues and troubleshooting. Only for cases which cannot be resolved remotely a site visit is requested, which saves time and money for our customers.
Over and above, with our own warehousing and logistics facilities in Jebel Ali Free Zone, Jackys Business Solutons is also able to supply consumables and spare parts regionally without any challenges. This helps our customers with timely delivery of spares and consumables, helping them to ensure minimal downtime and lower inventory holding costs.
TOGETHER WITH OUR SUPPLIERS, WE HELP OUR CUSTOMERS ACHIEVE THE EXTRAORDINARY!
Contact Benson on Benson@cuttingedge.solutions or call +569772117 for more information, for scheduling a demonstration, and for anything else you might like to know about Zünd Digital Cutting.
